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Rheem Classic 90 Plus furnace bcooper 02-16-2007
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Posted by on February 16, 2007, 10:49 am


I have a Rheem Classic 90 Plus furnace. Lately it has been shutting
down, normally at night and sometimes just switching the power off
then back on is enough to get it going. At other times turning the
power off and on will do nothing and then the furnace will start
working again on its own several hours later. We had a technician in
and he checked the furnace over and said because it was intermittent
he couldn't do much, cost $60.00 When the problem next appeared it was
a little different in that the burners would fire up for a couple of
seconds then shut down, then fire up and shut down, then the flame
light would flash on the control board. I cleaned the Remote Sensor
and the spark ignition and sensor and it seemed to work for about 4
days before it shut down again. Now it just tries to cycle on (no
Burn) and then shuts down, keeps trying to cycle on and at some point
is successful as the furnace eventually starts and runs. The other
evening it shut down and it was about 40 degrees when I got up, trying
to recycle the power did nothing. We called a technician right away,
but he showed up 5 hours later and by then the furnace had restarted.
He checked the inlet and outlet pressures which were OK and he said
the air inlet pipe was slanted downward going outside. He corrected
this so now it is slanted up going outside. That cost me $110.00 and
the following morning the furnace had once again shut down. Recycling
the power switch got it going again. The inlet pipe is 4" PVC which
has one 90 degree elbow and then reduces to 2 1/2" PVC going outside,
total length is about 6 feet. The outside inlet pipe is horizontal
with no 45 or 90 degree elbow. There is a moisture hose on the 4" PVC
inlet and there is water in the trap. Could wind or snow blowing into
this pipe cause the above problems? Any other suggestions, it is cold
up here and local technical help is limited where we live?


Posted by Tony Hwang on February 16, 2007, 11:29 am


bcooper@adga.ca wrote:
> I have a Rheem Classic 90 Plus furnace. Lately it has been shutting
> down, normally at night and sometimes just switching the power off
> then back on is enough to get it going. At other times turning the
> power off and on will do nothing and then the furnace will start
> working again on its own several hours later. We had a technician in
> and he checked the furnace over and said because it was intermittent
> he couldn't do much, cost $60.00 When the problem next appeared it was
> a little different in that the burners would fire up for a couple of
> seconds then shut down, then fire up and shut down, then the flame
> light would flash on the control board. I cleaned the Remote Sensor
> and the spark ignition and sensor and it seemed to work for about 4
> days before it shut down again. Now it just tries to cycle on (no
> Burn) and then shuts down, keeps trying to cycle on and at some point
> is successful as the furnace eventually starts and runs. The other
> evening it shut down and it was about 40 degrees when I got up, trying
> to recycle the power did nothing. We called a technician right away,
> but he showed up 5 hours later and by then the furnace had restarted.
> He checked the inlet and outlet pressures which were OK and he said
> the air inlet pipe was slanted downward going outside. He corrected
> this so now it is slanted up going outside. That cost me $110.00 and
> the following morning the furnace had once again shut down. Recycling
> the power switch got it going again. The inlet pipe is 4" PVC which
> has one 90 degree elbow and then reduces to 2 1/2" PVC going outside,
> total length is about 6 feet. The outside inlet pipe is horizontal
> with no 45 or 90 degree elbow. There is a moisture hose on the 4" PVC
> inlet and there is water in the trap. Could wind or snow blowing into
> this pipe cause the above problems? Any other suggestions, it is cold
> up here and local technical help is limited where we live?
>
Hi,
Most furnace retries 3 times before it goes into lock up mode. You can
initialize logic board by powering on/off or it will reset itself to
normal mode after 3 hours or so and try again. With my little bit of
experience, it is usually inducer pressure switch or flame sensor
causing that kind of symptom. Does your logic board give out trouble
code by way of blinking LED? Once I had a problem on logic board. High
Wattage resistor caused a cracked solder joint making the furnace
intermittent. It is a simple sequential logic, to trouble-shoot logical
sequence you need logical mind, LOL! If it reaches a ignition
stage(flame on), next sequence is sensing the flame by sensor and then
after some delay fan comes on. Trying new flame sensor may not be a bad
idea. Also check loose wires/connectors I always keep spare ignitor and
flame sensor.
Good luck,



Posted by on February 16, 2007, 7:23 pm



Tony Hwang wrote:
> bcooper@adga.ca wrote:
> > I have a Rheem Classic 90 Plus furnace. Lately it has been shutting
> > down, normally at night and sometimes just switching the power off
> > then back on is enough to get it going. At other times turning the
> > power off and on will do nothing and then the furnace will start
> > working again on its own several hours later. We had a technician in
> > and he checked the furnace over and said because it was intermittent
> > he couldn't do much, cost $60.00 When the problem next appeared it was
> > a little different in that the burners would fire up for a couple of
> > seconds then shut down, then fire up and shut down, then the flame
> > light would flash on the control board. I cleaned the Remote Sensor
> > and the spark ignition and sensor and it seemed to work for about 4
> > days before it shut down again. Now it just tries to cycle on (no
> > Burn) and then shuts down, keeps trying to cycle on and at some point
> > is successful as the furnace eventually starts and runs. The other
> > evening it shut down and it was about 40 degrees when I got up, trying
> > to recycle the power did nothing. We called a technician right away,
> > but he showed up 5 hours later and by then the furnace had restarted.
> > He checked the inlet and outlet pressures which were OK and he said
> > the air inlet pipe was slanted downward going outside. He corrected
> > this so now it is slanted up going outside. That cost me $110.00 and
> > the following morning the furnace had once again shut down. Recycling
> > the power switch got it going again. The inlet pipe is 4" PVC which
> > has one 90 degree elbow and then reduces to 2 1/2" PVC going outside,
> > total length is about 6 feet. The outside inlet pipe is horizontal
> > with no 45 or 90 degree elbow. There is a moisture hose on the 4" PVC
> > inlet and there is water in the trap. Could wind or snow blowing into
> > this pipe cause the above problems? Any other suggestions, it is cold
> > up here and local technical help is limited where we live?
> >
> Hi,
> Most furnace retries 3 times before it goes into lock up mode. You can
> initialize logic board by powering on/off or it will reset itself to
> normal mode after 3 hours or so and try again. With my little bit of
> experience, it is usually inducer pressure switch or flame sensor
> causing that kind of symptom. Does your logic board give out trouble
> code by way of blinking LED? Once I had a problem on logic board. High
> Wattage resistor caused a cracked solder joint making the furnace
> intermittent. It is a simple sequential logic, to trouble-shoot logical
> sequence you need logical mind, LOL! If it reaches a ignition
> stage(flame on), next sequence is sensing the flame by sensor and then
> after some delay fan comes on. Trying new flame sensor may not be a bad
> idea. Also check loose wires/connectors I always keep spare ignitor and
> flame sensor.
> Good luck,
If it was a consistent problem it would be easier to fix. The first
time it went off for a long time, well over 3 hours and would not come
back on by recycling the power. The next time it would reach ignition
stage for a few seconds and then shut off then reach ignition again,
then shut off and show a blinking Flame LED. This was when I cleaned
the Flame sensor and the Ignitor and Sensor combination. This worked
for a few days. Now, at least this morning, it would not get to the
ignition phase until I reset the power. The furnace has worked well
since this morning, but I am worried about tomorow morning. I
understand the logical sequence, but this is not logical, it is random
and that much harder to diagnose. This furnace is about 6 years old
and all the wires/connectors seem fine and there is no noticeable
cracking anywhere on the logic board. The technican supposedly checked
the pressure switch and said it was working to specs. Any other
suggestions?


Posted by Tony Hwang on February 16, 2007, 8:24 pm


bcooper@adga.ca wrote:

> Tony Hwang wrote:
>
>>bcooper@adga.ca wrote:
>>
>>>I have a Rheem Classic 90 Plus furnace. Lately it has been shutting
>>>down, normally at night and sometimes just switching the power off
>>>then back on is enough to get it going. At other times turning the
>>>power off and on will do nothing and then the furnace will start
>>>working again on its own several hours later. We had a technician in
>>>and he checked the furnace over and said because it was intermittent
>>>he couldn't do much, cost $60.00 When the problem next appeared it was
>>>a little different in that the burners would fire up for a couple of
>>>seconds then shut down, then fire up and shut down, then the flame
>>>light would flash on the control board. I cleaned the Remote Sensor
>>>and the spark ignition and sensor and it seemed to work for about 4
>>>days before it shut down again. Now it just tries to cycle on (no
>>>Burn) and then shuts down, keeps trying to cycle on and at some point
>>>is successful as the furnace eventually starts and runs. The other
>>>evening it shut down and it was about 40 degrees when I got up, trying
>>>to recycle the power did nothing. We called a technician right away,
>>>but he showed up 5 hours later and by then the furnace had restarted.
>>>He checked the inlet and outlet pressures which were OK and he said
>>>the air inlet pipe was slanted downward going outside. He corrected
>>>this so now it is slanted up going outside. That cost me $110.00 and
>>>the following morning the furnace had once again shut down. Recycling
>>>the power switch got it going again. The inlet pipe is 4" PVC which
>>>has one 90 degree elbow and then reduces to 2 1/2" PVC going outside,
>>>total length is about 6 feet. The outside inlet pipe is horizontal
>>>with no 45 or 90 degree elbow. There is a moisture hose on the 4" PVC
>>>inlet and there is water in the trap. Could wind or snow blowing into
>>>this pipe cause the above problems? Any other suggestions, it is cold
>>>up here and local technical help is limited where we live?
>>>
>>
>>Hi,
>>Most furnace retries 3 times before it goes into lock up mode. You can
>>initialize logic board by powering on/off or it will reset itself to
>>normal mode after 3 hours or so and try again. With my little bit of
>>experience, it is usually inducer pressure switch or flame sensor
>>causing that kind of symptom. Does your logic board give out trouble
>>code by way of blinking LED? Once I had a problem on logic board. High
>>Wattage resistor caused a cracked solder joint making the furnace
>>intermittent. It is a simple sequential logic, to trouble-shoot logical
>>sequence you need logical mind, LOL! If it reaches a ignition
>>stage(flame on), next sequence is sensing the flame by sensor and then
>>after some delay fan comes on. Trying new flame sensor may not be a bad
>>idea. Also check loose wires/connectors I always keep spare ignitor and
>>flame sensor.
>>Good luck,
>
> If it was a consistent problem it would be easier to fix. The first
> time it went off for a long time, well over 3 hours and would not come
> back on by recycling the power. The next time it would reach ignition
> stage for a few seconds and then shut off then reach ignition again,
> then shut off and show a blinking Flame LED. This was when I cleaned
> the Flame sensor and the Ignitor and Sensor combination. This worked
> for a few days. Now, at least this morning, it would not get to the
> ignition phase until I reset the power. The furnace has worked well
> since this morning, but I am worried about tomorow morning. I
> understand the logical sequence, but this is not logical, it is random
> and that much harder to diagnose. This furnace is about 6 years old
> and all the wires/connectors seem fine and there is no noticeable
> cracking anywhere on the logic board. The technican supposedly checked
> the pressure switch and said it was working to specs. Any other
> suggestions?
>
Hi,
If logic board has cracked or cold soder joints by vibration of heat
from big resistor, it's underside of the board.(opposite of component
side)

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